Manual - Hydraulic Steering System



Balanced Hydraulic Actuator-Model:BHIMA

For Passenger Boat, 75-200 PAX,House boats, Light Barges.

(IRS Type Approved Model)
Balanced Hydraulic Actuator-Model:CETO

For Passenger Boat, 10-25 PAX,Survey vessels, Ambulance rescue Boat.

(IRS Type Approved Model)
Balanced Hydraulic Actuator-Model:TUNA

For Medium Fishing Vessels-60.75 Feet,sea going survey vessels.

(IRS Type Approved Model)


Schematic for BHIMA, CETO and TUNA.
1. Steering Wheel
2. Steering Column
3. Helm Pump
4. Helm Pump Bracket
5. 5b. Flexible Hoses
6. Hydraulic Actuator
7. Tiller Arm
8. Rudder Plate


Water borne vessels, big or small, need navigation control to cruise through water and to move through a controlled path. As vessels move forward by pushing the water backward, the guidance of the vessel by turning it right or left can be controlled by directing the pushed water towards respective direction.
A plate of steel, connected to a rod, which is extended to a convenient height of the boat deck, is used to deflect water to both sides, according to the requirement of turning. This plate is called RUDDER PLATE and the shaft extending to the deck, connected to the rudder plate is called RUDDER- STOCK. The boat driver will use mechanical or Hydraulic systems to turn a rod connected to the rudder-stock to do the turning job. This rod, used to turn the rudder plate is called TILLER-ARM. Though control of Tiller-Arm is easy for small boats running slow in backwaters /lakes, it requires high effort and skill to hold tiller-arm in right position in sea, as well as during fast movement in backwaters.
As the fast-moving / heavy modern vessels use an engine to run a propeller, to push water backwards, they use modern mechanisms to guide the vessel. In these vessels, angular movement of rudder-plate is precisely and efficiently controlled by Hydraulic actuators, driven by closed-loop manual/diesel-run hydraulic systems.
Based on mounting position of the engine, vessels are classified into two. In-Board Vessel, with engine mounted inside the vessel, and Out-Board vessel with engine mounted outside the vessel, preferably backside of vessel.




COMPONENTS OF MANUAL - HYDRAULIC STEERING SYSTEMS


Mac-N-Hom make Hydraulic Steering Systems has four sub-sections.


HYDRAULIC DRIVE SYSTEM

 

Manual Drive System
In manual drive system, which is opted by 95% of the medium and small vessels, a steering wheel drive with a Helm Pump is provided,
to supply pressurized oil to the system. By rotating a steering wheel, a driver can effortlessly pump oil required, to the Linear Actuator
to turn the Tiller-Arm.
BALANCED HYDRAULIC LINEAR ACTUATOR
A Balanced Hydraulic Linear Actuator is planned, to turn the Tiller-Arm to both sides of the vessel, smoothly and precisely. Oil supply
ports are provided on both sides of this actuator, through which, oil can be supplied to the piston of the actuator. As pressurised oil is
supplied from the Helm Pump to the Linear Actuator, the piston-rod will move forward or backward, depending on, to which supply
port, oil is provided. The Pistonrod-end / Ram-end of this actuator has a flexible connector, which can be coupled to the Tiller-Arm.
As the driver rotates the steering wheel to one side, oil filled in the circuit flows from one side of the
circuit to the other side of the circuit, enabling the Pistonrod of Actuator to move from one side to the other. When the driver rotates in opposite direction, the same
process will repeat resulting Pistonrod movement in the opposite direction.
Rudder Angle Indicator Mid Ship Position

Balanced Hydraulic Actuator-Model:BHIMA

Rudder Angle Indicator Port side

Balanced Hydraulic Actuator-Model:CETO


OIL TRANSMISSION SYSTEM
Thermo Plastic Hoses, as well as Zinc-coated Seamless Steel Tubes are recommended for transmission of oil from the Helm Pump
to the Hydraulic Actuator. In small boats, Thermo Plastic hoses will be sufficient. But in longer vessels, Zinc-coated Seamless Steel tubes are recommended between Thermo Plastic hoses at the Helm Pump-end and Actuator-end.
OIL FEEDING AND SELF - PRIMING SYSTEM
To feed oil in the circuit, a Filler Breather is provided on top of a Reservoir Unit mounted on the Helm Pump. After filling oil in the
Reservoir, drive-shaft of the Helm Pump is rotated in one direction by a Steering Wheel. Oil will flow to that side of the circuit and air trapped in the other side
will escape through a special attachment in the Reservoir. On rotating the Steering Wheel to the other side,
any air trapped in the first side will escape through the attachment. Two repeated efforts will make the full driving system ready for driving.
An Oil Level Indicator is mounted on the Reservoir Unit for monitoring quantity of oil in the circuit
In small boats, Thermo Plastic hoses will be sufficient. But in longer vessels, Zinc-coated Seamless Steel tubes are recommended
between Thermo Plastic hoses at the Helm Pump-end and Actuator-end.


HELM PUMP
The Helm Pump Assembly has built-in relief and check valves. Along with Pressure developing mechanism, a direction control valve also incorporated Thus it is very compact steering unit which reduces the need for additional hydraulic components in the system. Discharge 80 cc per revolution.

Electro - Hydraulic Steering Systems



Hydraulic Steering system Model:
JumboZ- 500

For Heavy Fishing Vessels,100 Feet Medium Barger, High Speed Passenger Vessels.

(IRS Type Approved Model)
Hydraulic Steering system Model:
JumboZ-300

For Heavy Fishing Vessels,100 Feet Medium Barger, High Speed Passenger Vessels





Our decades of experience in Hydraulic as well as Marine Systems proved that,
Manual-Hydraulic Steering systems can be used for effort-less drive of Marine
Vessels requiring maximum rudder torque of 150-200 Kg.m.

When we plan Hydraulic Steering Systems for Marine Vessels requiring rudder-torque
of more than 200 Kg.m, due to their higher area of rudder plate or Higher Speed, we recommend .

POWER-HYDRAULIC steering for smooth, effortless control of vessels.

DRIVE for our Power-Hydraulic Steering Systems are offered in TWO versions



-Electric Motor Driven Power-Hydraulic Steering System.

-Engine Driven Power-Hydraulic Steering System.



 

ELECTRIC MOTOR DRIVEN POWER-HYDRAULIC STEERING SYSTEM



Marine Vessels with Generator Power use Electric Motor driven Hydraulic Powerpacks to energise Power-Steering Systems. This hydraulic system can be controlled through Joy Stick or through Steering Wheel Driven Helm Pumps OR both.

 




Engine Driven Powerpack

 

 

Hydraulic Actuators

 

In Power-Steering Systems,we have provided TWIN cylinder design for actuation of Tiller arm, as the two cylinders working in-tandem provide rugged, smooth, and safe transmission of hydraulic power to the Rudder-Shaft.

 

Control Panels

 

Control Panel Full Set

Schneider Type

 

RUDDER ANGLE INDICATOR

 

A device used to indicate the present position of the rudder blade, usually fitted in the wheelhouse, bridge wings and engine control room. The Rudder Angle Indication system is separate to the steering system and is for indication only. It consist of following unit

 

1. Rudder Feed Back Unit
Rudder Feedback Unit reports back information about the position of the rudder to the Rudder position indicator. The rudder feedback unit is installed in such a way that the arm of the feedback unit will accurately follow the rudder arm.

 

 

2. Rudder Angle Indicator Display Unit
The electronic Rudder angle Indicator display unit will display the rudder position over arrange of 35 degrees both port and star board side.

 

Rudder Angle Indicator Port side

Rudder Angle Indicator Port side Position

Rudder Angle Indicator Mid Ship Position

Rudder Angle Indicator Mid Ship Position

Rudder Angle Indicator Starboard Side

Rudder Angle Indicator Starboard Side Position

 

 

A complete installation consists of following components
1.Display instrument
2.A Rudder feedback unit with connection cable.
3.An connection Rod with ball joints.

 

 

Features:
1.Supply Voltage: 12VDC or 24VDC Selectable
2.Dimmer Facility for Display Light.
3.PORT and STARBOARD limit indicator LEDs

 

 

Package:
Rudder Angle Display Unit-1 No. Sensor unit with Connection Lever- 1 Set Connection Rod with End Bearings and Bolts- 1 Set. Cable with End crimps for Connections-15 Metres.( Extra length cable on request)

 

 

RAI MOUNTING ARRANGEMENT

 

 

RAI DIAGRAMS